What is HTC?

Pyrolysis is the treatment of organic matter at elevated temperatures in oxygen-free conditions. This can be done with water (wet pyrolysis) or without water (dry pyrolysis). Wet pyrolysis is called hydrothermal carbonization (HTC), and is the foundation of the C-Green HTC process. HTC was discovered in 1913 by the German chemist Friedrich Bergius. He was awarded the Nobel Prize in 1931 for this discovery.

The C-Green HTC process

An ideal solution for handling wet biowaste such as sewage sludge and bioreactor digestate.

 

The C-Green HTC process treats sludge in a reactor for one hour at approximately 200 °C. During the process, an aqueous phase forms containing inorganic and organic water-soluble components, along with a slurry phase made up of biocoal particles. As the pressure is reduced, steam is generated. This steam is recycled and injected at the start of the process to preheat the incoming sludge, significantly reducing the need for external energy input.

Water separated from the sludge is sent back to the wastewater treatment plant. If the plant has biogas production, it is possible to increase biogas output using the separated water. Finally, a high-capacity chamber filter press — the same type widely used in the mining and food industries — is employed for efficient dewatering of the HTC slurry.

 
 

HTC is efficient sludge handling

One C-Green HTC facility has the capacity to process up to 30,000 tons of wet sludge per year — the amount typically produced by a city of 300,000 to 400,000 people.

 

HTC – for all types of wet biowaste

C-Green's HTC plant is highly flexible and can convert almost any type of wet biowaste — regardless of whether it is digested, non-digested, or has varying moisture content.

 
 

   Sewage sludge

   Biogas digestate

   Manure

   Food waste

   Industrial biosludge

   Agricultural residues

   Fiber bank sludge

   Algae and seaweed

 
 
 

What is HTC biocoal?

Biocoal is a solid product formed after dewatering slurry from the HTC process. It is sterile, odorless, and storable, with considerably less volume and weight than wet sludge—as much as 80% less. Biocoal has a dry solid content (DS) of between 55-70%, with a heat value of an average of 10 GJ per ton (or 2,8 MWh/ton) — about 25% of the heat value of oil.

HTC Biocoal can be used in a combustion plant designed for waste incineration as well as biofuel for heat and power production. It can also be used as a biosolid fertilizer or as soil improvement, if the environmental threshold limit values are not exceeded.